涂裝生產(chǎn)線設備結構特點介紹
1.預處理設備:表面處理設備中常用噴涂多工位預處理機組，其原理是利用機械沖刷加速化學反應，完成脫脂、磷化、水洗等過程。鋼鐵噴涂典型的前處理工藝為:預脫脂、脫脂、水洗、水洗、表面調(diào)理、磷化、水洗、水洗、水洗、純水水洗。泡沫拋丸清理機也可用于預處理，適用于結構簡單、腐蝕嚴重、不含油或少油的鋼件。而且沒有水污染。
1. Pre treatment equipment: Multi station pre treatment units are commonly used in surface treatment equipment, which use mechanical flushing to accelerate chemical reactions and complete processes such as degreasing, phosphating, and water washing. The typical pre-treatment processes for steel spraying include pre degreasing, degreasing, water washing, water washing, surface conditioning, phosphating, water washing, water washing, water washing, and pure water washing. The foam shot blasting machine can also be used for pretreatment, which is suitable for steel parts with simple structure, serious corrosion, no oil or little oil. And there is no water pollution.
2.噴粉系統(tǒng):噴粉中的小旋風+過濾回收裝置是一種更先進、更新更快的粉末回收裝置。噴粉系統(tǒng)的關鍵部件建議選用進口產(chǎn)品，噴粉室、電動升降機等部件。
2. Powder spraying system: The small cyclone+filtration recovery device in powder spraying is a more advanced and updated powder recovery device. It is recommended to choose imported products for the key components of the powder spraying system, such as the powder spraying room and electric elevator.
3.噴漆設備:噴漆、噴漆房、水幕噴漆房，廣泛應用于自行車、汽車鋼板彈簧、大型裝載機表面涂裝。
3. Spray painting equipment: Spray painting, spray painting room, water curtain spray painting room, widely used for surface painting of bicycles, automotive steel plate springs, and large loaders.
4.烘干:烘干是涂料設備kloc-2/的重要/之一，其溫度均勻性是保證涂料質(zhì)量的重要指標。烘干設備(烘干房)是一種專用的設備，用于將粉末或油漆在固化爐或烘道中，在科學的溫度作用下，熔化、流平、粘結在工件表面，形成符合工件要求的理想的防護性和裝飾性的優(yōu)良涂層。烘干設備是基于對流傳熱的原理，以熱空氣為載體，通過對流將熱量傳遞給工件，或者用遠紅外輻射的電加熱對工件進行加熱，從而達到涂層固化和水分烘干的目的。
4. Drying: Drying is one of the important aspects of coating equipment kloc-2/, and its temperature uniformity is an important indicator to ensure coating quality. Drying equipment (drying room) is a specialized device used to melt, level, and bond powder or paint onto the surface of workpieces under scientific temperature in a curing furnace or oven, forming an ideal protective and decorative coating that meets the requirements of the workpiece. Drying equipment is based on the principle of convective heat transfer, using hot air as a carrier to transfer heat to the workpiece through convection, or using far-infrared radiation electric heating to heat the workpiece, thereby achieving the purpose of coating solidification and moisture drying.
5.熱源系統(tǒng):熱風循環(huán)是目前廣泛使用的供暖方式。它利用對流傳導的原理對烘箱進行加熱，實現(xiàn)工件的干燥固化。熱源可根據(jù)用戶具體情況選擇:電、蒸汽、燃氣或燃料等。熱源盒可根據(jù)烘烤情況確定:放置在頂部、底部和側面。
5. Heat source system: Hot air circulation is currently a widely used heating method. It uses the principle of convective conduction to heat the oven and achieve drying and solidification of the workpiece. The heat source can be selected according to the specific situation of the user, such as electricity, steam, gas, or fuel. The heat source box can be determined based on the baking situation: placed at the top, bottom, and side.
6.電氣控制系統(tǒng):涂裝，油漆流水線電氣控制集中單排控制。集中控制可采用可編程邏輯控制器(PLC)控制上位機，根據(jù)編制的控制程序自動控制各過程、數(shù)據(jù)采集和監(jiān)控報警。單列控制是涂裝 生產(chǎn)線中常用的控制方式。各工序單列控制，在設備附近設置電氣控制箱(柜)，成本低，操作直觀，維護方便。
6. Electrical control system: centralized single row control for electrical control in painting and painting production lines. Centralized control can use programmable logic controllers (PLCs) to control the upper computer, automatically controlling various processes, data collection, and monitoring alarms based on the compiled control program. Single column control is a commonly used control method in painting production lines. Single column control for each process, with electrical control boxes (cabinets) installed near the equipment, low cost, intuitive operation, and convenient maintenance.
7.懸掛式輸送鏈:懸掛式輸送機是工業(yè)流水線和涂裝 line的輸送系統(tǒng)。工件吊在專用吊架上(承重10-30kg)，道岔平順。根據(jù)作業(yè)指令，由電氣控制開關的開閉，滿足各加工工位工件自動輸送的要求。在強冷間和下區(qū)，冷卻并列堆放，強冷區(qū)設有吊架識別和牽引報警停止裝置。本發(fā)明具有成本低、載重量大、節(jié)省空間的優(yōu)點。
7. Suspended conveyor chain: A suspended conveyor is a conveying system for industrial assembly lines and painting lines. The workpiece is suspended on a dedicated hanger (with a load capacity of 10-30kg), and the turnout is smooth. According to the homework instructions, the opening and closing of the electrical control switch meets the requirements of automatic conveying of workpieces at each processing station. In the strong cold room and lower area, cooling is stacked side by side, and the strong cold area is equipped with hanger recognition and traction alarm stop devices. The present invention has the advantages of low cost, large load capacity, and space saving.
8.工藝流程:烘烤線的工藝流程分為預處理、噴粉和加熱固化。
8. Process flow: The process flow of the baking line is divided into pre-treatment, powder spraying, and heating solidification.
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